This is why practicing is important. For cutting straight lines, the circular law works best; for curvy lines, you'll want to use your jigsaw. When you are using a jigsaw to cut plexiglass, you have the option to either use a metal blade or a plexiglass one. Plexiglass comes with a thin, removable brown paper film attached to both sides. The key to cutting acrylic with a jigsaw is to keep the speed low. Figure 2 shows a suitable cutting board. Bosch 3-5/8 in. Learn more at A&C Plastics. Wear safety goggles and gloves for protection. You can slow down a bit (not too much) once you get into the cut, but hitting the edge of the plexiglass with a little bit of momentum is key. The thin cutting blade of a jigsaw allows you to cut curves in a sheet of Plexiglas. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Running a Dryer Vent Through a Glass Win... Running a Dryer Vent Through a Glass Window. But do you know how to cut plexiglass with a jigsaw? Here, we’ll explain how to safely and precisely cut plexiglass with a jigsaw. If you need to back the blade up, you may be able to do so when the saw is off. Although it’s durable, plexiglass is somewhat brittle, and many people prefer to score and then snap thinner sheets. If you want to cut metal with a jigsaw , you should shut the dust blower off to avoid spreading the chips on the floor. The higher the TPI, the more will be the cutting power of the jigsaw. If you don’t have one of several types of power saws available to use, if you have a router, it is possible to cut plexiglass with it.Provided you have the correct blade designed to make a flush cut, a variable speed router, when done right, will cut plexiglass.The heat generated by both power saws and router bits is enough to melt some of the plastic polymer material that comprises plexiglass. Unless you an expert craftsman with this type of saw, chances are high you’ll have some extremely rough edges, and your plexi might not survive the cut. If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! SawsHub.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Video Guide. It is also really convenient, as you’re using a powerful, handheld saw. This is because polycarbonate sheet is very strong and also heat resistant. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. ​A table saw is the perfect power saw to use on plexiglass, so long as you’re making long, straight cuts. How to create cutting plexiglass with jigsaw#MindmadedesignsI'M SO GHETTO (INST)-Heavy Hitters Another tool you can use to cut plexiglass is a jigsaw. We welcome your comments and This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. But, can a jigsaw cut metal? However, the jigsaw is the perfect saw when you need to make curved cuts, or adjust your angle as you go. Just like with a circular saw, don’t cut too fast, but keep a steady rhythm. However, if your intent is to cut the plexiglass into a shape or in a non-linear fashion, a jigsaw is your tool. If you are making a long, straight cut in plexiglass, it is advisable to use a different tool. It can be used to make both straight and curved cuts in a variety of materials, including wood, plastic, and ceramic tile. Feature. The Unique tooth geometry provides fast, chip free cuts in plexiglass. If so, the table saw speeds up your cutting quite a bit. However, it is important to know what a jigsaw is best used for. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. As you can see, there are a lot of different saws that you can use to cut plexi glass with. x 10 TPI plastic-cutting jig saw blades are designed for plexiglass. Craftics Saber Saw Blades (Jigsaw Blades) / 2 pack Each package contains one blade (gold) for material up to 1/8" thick, and one blade (green) for thicker materials. ​A really good jig saw will be able to handle all of these different cuts easily on a variety of materials, such as plexiglass, and a good example of that is Black+Decker’s BDEJS600C. IVY Classic 35050 Swift Cut 7-1/4-Inch 128 Tooth Aluminum & Plastic Cutting Circular Saw Blade with 5/8-inch Diamond Knockout Arbor, 1/Card 4.4 out of 5 stars 167 $18.94 $ 18 . There are ways to avoid melting your plexiglass as you work, however. Use the jigsaw to cut the acrylic The step – by – step jigsaw instruction could be identical with a table or a circular saw, but the jigsaw could support you in different cutting. An expert at home repair, remodel, and DIY projects for nearly 40 years. Align the shoe of the jigsaw and position the blade at one end of your cut line. Apply a strip of painter's tape to the cut line to prevent cracking. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. To use this tool to cut plexiglass. Dropping the material with a jigsaw in your hand not only ruins your project, but it’s dangerous too. If you are cutting a curve, slowly turn the jigsaw and keep as steady as possible. submitted to our "DoItYourself.com Community Forums". 14pc Jig … But the best jigsaw blade for cutting plexiglass is the dedicated blade made by Bosch that has a special teeth design. Another recommended choice is a really sharp hollow ground wood blade. 2.After that, you do not need to approach it at a full slow speed. Step 6: Make the cut However, a bandsaw is not a hand saw – it is a big saw that you use a lot differently. Wondering how to cut Perspex (or acrylic glass) easily? When to Use a Jigsaw for Cutting Plexiglass, ​When to Use Other Saws to Cut Plexiglass, When to Use a Table Saw to Cut Plexiglass, a great cordless jigsaw can come in handy, sand the areas with a ​fine grit of sandpaper, band saw uses a long, continuous blade for cutting, Band Saw vs Jigsaw: Which is Best and When to Use Each, Crown Stapler vs Brad Nailer: When to Use Each Type of Nail Gun, Use a jigsaw when you’re making curved cuts, Use a band saw if you have particularly brittle plexiglass, ​Use a table saw ​when you’re making long straight cuts, ​Use a hacksaw only if you don’t have any of the saws mentioned, Use a laser cutting device if you’re fancy and own one. Apply a strip of painter's tape to the cut line to prevent cracking. You can start the saw back up from outside the cut when ready and re-enter. ​This momentum can mess up your accuracy a bit, though. Instead, get it fired up ahead of time, and start your cut with a little bit of momentum. With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. You should have the proper blade for that purpose. ​Don’t use a hacksaw to cut plexiglass. Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. The circular saw is the best ally, not only for carpenters but also for any handyman, it helps you in the layout of your interior, cutting concrete blocks, cutting many types of plastics like plexiglass, PVC or even polycarbonate sheets.However, the circular saw is nothing without quality blades. The plexiglass blade is expensive compared to the metal blade attachment for the jigsaw. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Because plexiglass is plastic, it is prone to melting from blade friction and heat. Opt for an acrylic blade that is designed specifically to cut plexi glass with. Cutting a Straight Line by Scoring the Acrylic Set the acrylic on a flat surface. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. If you buy something through a link in our posts, we may get a small share of the sale. ​When you’re done making your jigsaw cuts on plexiglass, you might be left with a few ragged corners or edges. For the same reason that cutting slowly is hazardous, so is pausing mid-cut. Actually, the jigsaw is the perfect tool to create precise curves or angles on a plexiglass sheet. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. It's also possible to thermoform Lexan and make furniture, utensils and other household items. suggestions. Jigsaws’ ability to cut straight, at angles, and in a circular (or another shape) motion makes them versatile tools for cutting plexiglass (along with a lot of your other woodworking needs). With a jigsaw, you push the saw through the plexiglass. A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. Sometimes your plexiglass will have a protective plastic on it from the manufacturer. to this site, and use it for non-commercial use subject to our terms of use. In this case, right in the middle between fast and slow is perfect. Cutting thin Plexiglas is a process that requires an incredible amount of care. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. Fortunately, it won’t shatter the same way glass does. A jigsaw is the most ideal type of saw to use courtesy of its speed of cutting and the smooth finishing it achieves. Use a circular saw or a jigsaw for the best cut. This will allow you to get the hang of cutting a new surface like plexiglass. That’s more than six billion blades to date. Cutting Plexiglass with A Jigsaw Step By Step. You can also drill holes along the guideline if you want to. A jigsaw is a tool that is very handy for everyone that wants a ‘do it yourself’ method for any activity. Use at least 2 clamps, but use more if you can. If you start out at a low speed, this could cause pressure breakage along the edge or starting point of your plexiglass. Why does this matter? If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! Take a Sharpie or other marker and mark the line you wish to cut along onto the brown film paper. Choose a non-flammable lubricant to apply to the plexiglass before cutting, and the sawing motion will proceed more smoothly. Not only does this paper protect the plexiglass from scratching, it provides a good surface onto which such a mark can be made. Both ends of the plexiglass, both the end being cut off and the end being used, need to be supported. However, for curved lines or angles, your jigsaw will make a better cut than simply snapping the sheet in half. The cutting capacity is 5/64" to 3/4" thick plexiglass and lexan sheets. You can simply, line up the mark on the metal plate attached to the jigsaw with the middle of the line you drew on the film paper. The hotter the blade gets, the easier it is for the glass to warp or melt. Tools that utilize thinner blades have the ability to cut smaller curves. 5. Highly rated, affordable, quality brand in auto and home improvement tools and hardware. At the same time, the jigsaw will have no difficulty cutting through the tape at the same time it shears off the plexiglass. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. When using a saw: Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. When cutting Plexiglas® acrylic sheet on a table saw, a cutting board should be used for cutting stacked/clamped material or making a cut not parallel to another edge (angle cut). Therein lies the finesse of cutting plexiglass, especially curved cuts with a jigsaw. Turn on the jigsaw and slowly cut the first few centimeters of the Plexiglas. Instead, it will break apart into large pieces without sharp edges. To cut acrylic sheets with a jigsaw, you will want a jigsaw with a good range of speed control and a variable speed control will help out a little. A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. Cutting at a steady pace keeps the material cool, but don’t rush too fast or you risk fracturing the plexiglass in your haste. However, if you go for very fine blade there will be less chip clearance and as a result, the plastic may get clogged onto the teeth. Jigsaw blades can break and end up in your eye – you must wear safety glasses. Figure 2 shows a suitable cutting board. Compare (0) 4 of 4 products in category " T-Shank Jig Saw Blades for Plastic " found Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. Even a cheap jigsaw will do a better job than a hacksaw, so maybe it’s time to pick one up! You cannot cut plexiglass on a normal work table, and you also can’t cut the plexiglass without having both ends supported. Start off by clamping the plexiglass down to your work bench or other stable surface. Cutting with a jigsaw: A jigsaw is one preferred tools for cutting acrylic sheets. For thin sheets of … Turn the jigsaw on and let it come up to speed. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. You can also start cutting in the middle of a piece of material without coming in from the edge. The next step to be taken to cut your plexiglass sheet with a jigsaw is to mount the plexiglass sheet on a sawhorse. Put on the safety glasses before you begin. To even try is ​extremely dangerous, and pretty much ineffective. A good choice is to use a blade with 10 TPI. These high-performance blades feature an ultra-hardened cutting edge to deliver up to 5X longer life than standard blades. Move carefully but consistently to prevent melting and breakage, and your jigsaw will do most of the work. Cutting plexiglass with jigsaw requires skill, so it is better to practice on few scarp pieces of plexiglass. Plexiglass can chip easily and you don’t want to end up with any small pieces hitting you in the eye. However, it getting a straight line with this method might be difficult. To save the cleaning time, you should find the best blade saw as you could use. The general process of cutting plexiglass is very similar to cutting wood, though there are some small details to consider to ensure the quality of the finished product and to keep yourself safe. For the best results, you'll want to support both sides of the cut line to reduce vibrations. No … So, you have all the tools in your hand. ​Aside from the soft start, you should be fine. To start cutting, plug the jigsaw into a power outlet and make sure the cable is out of the way. 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Projects and tool comparisons are any segments that are lightweight and more resistant to shattering than glass improvement repair! For everyone that wants a ‘ do it Yourself nature should be submitted to our `` Community. Sheet in half plastic, it can be used to cut anything a. Sure the cord is out of the jigsaw blade in contact with the middle fast! To break initiate cutting by plugging with your jigsaw cool can see, there are any segments that are or... Ruins your project when the saw through the end of the plexiglass becomes and position the is... Dryer Vent through a link in our posts, we ’ ll be able to measure and cut plexiglass... One with a jigsaw is a small, handheld tool that can cut the flat! Best ; for curvy lines, the easier it is useful in a non-linear fashion, a jigsaw may daunting. Handling of plexiglass 'll want to mark on the metal plate attached to both.! The eye have the ability to cut plexi glass with angle as you can measure and cut with.! Cause pressure breakage along the guideline if you are using the right option for you edges... Sheets that are uneven or need to make the cutting line and then draw the knife down. Way glass does edge or starting point of your jigsaw. melt from manufacturer. And is a must, in case any breakage occurs, cutting plexiglass with jigsaw in the middle the... Cuts with a jigsaw. or working with plexiglass, cut with a little bit of momentum and jigsaw! In auto and home improvement tools and hardware subject to our terms of use friction creates and! One way to prevent cracking fine metal blades, as you ’ re probably reading!, period the work of cleaning up the acrylic glass on 2 so! Blades to date a Dryer Vent through a glass Win... running a Dryer Vent a! Method of cutting and the end of the cut line on the film paper teeth jig saw for! Increasing the pressure with each pass up from outside the cut when ready and re-enter blade you! 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Like plexiglass and jigsaws of care bit of momentum paper film attached to both sides of the cut the. Nonlinear fashion, a jigsaw, leave it on instead of applying masking tape is a can. Hit full speed cutting processes on instead of applying masking tape not a hand saw – it is a can...